Allright guys and gals the project is finished, but I haven't had a chance to get night pics of the beam pattern or installed pics due to the rain here in Georgia. I'll have them up as soon as we get a break in the weather. I will not release many pics untill the pattent goes through. I don't want some other company stealing my idea and making them cheaper without my concent. As J-Dog said it has taken over a year to perfect the lamp and it's fitment, too much work to have someone copy it.
You can see a few pics here:
http://www.atlantamx3.com/mocaforum/viewtopic.php?t=708
I will sell a builders kit for anyone interested. A group buy will be set up (with permission) when I'm ready and we will probably take a initial order of five. The kit will contain the inner housing to fit the 90mm modules and very detailed directions on wiring and how to modify the housing. Also I would like to say that this will NOT be for anyone who is not versed with fiberglass or body filler. If you mess it up it is your fault and I won't replace anything you mess up.
As for the lense. I did think that they might look better without the lense, but that was at night. The next day I took them off to take a look and discovered that the stock housing will leave a huge gap between the bumper and lamp without the lense and looks like crap. So yeah, you will have to spend DAYS sanding your headlight covers to a perfectly clear finish. This is what took the longest to accomplish. However, it only takes patients and alot of sandpaper.
The wiring was pretty straight forward and only took some time to make sure it was done correctly. You will have to creat a new lighting circuit for the Hellas as they are too high a draw for the stock wiring. It is also easier to creat a new circuit than to tap into the exhisting circuit without destroying your OEM connections, which you may need if you decide that the project is more than you can handle.
The total cost of my project was about 600 USD (guesstamate)
I am guessing that I'll sell the kit for +-200.
Most of the project will require you to have a working knowledge of the materials you will have to work with: body filler, fiberglass (minimal), painting, electrical wiring.
They are not a bolt in. I'd charge at least 1000 a pair for that.
I would like to find a way for everone to be able to have a set of projectors, but the process is just too time consuming to make the finshed product. It will also require that I buy just about every lamp that I can get my hands on. I'm sure you have all seen them on E-Bay selling for about 100 each. I also want ot make sure that I keep the consumer cost to a minimal and by selling the builders kit you are paying for as little of my high priced labor as you can get away with. Laughing
Anyway, enjoy the pics and I'll have more pics and info up soon.
PS on a side note; I am still considering building a ready to paint version without the lenses (you'll have to sand your own) for roughly 400. They will need final sanding, painting, wiring, and drilling for mounting to the car. Let me know if this interests you more and I'll decide wether I can sell enough to make it worth my time.
PSS, I don't check this board very often so please post all comments under the link above.[/img]
nice design, i would love to have those on my car but, i dont think i would pay that much for them, and still have to put it together. 
maybe thats just me?
i dont wanna sound mean 