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npspears - 94 RS

Posted: August 4th, 2008, 10:28 pm
by npspears
Ok, the long anticipated work log if finally here. I've sure you've all been waiting on it :lol: Anyways, I have always loved cars and since my first car I have always been doing things myself. I changed the oil, plugs, tranny fluid, put a cone filter on it but I had never done anything major before. I wanted to get my hands dirty and really do something big.

Well I was looking on ebay for a car for my brother because someone had wrecked his and he had insurance money and needed a car. I stumbled upon a white Mazda Mx-3 on ebay and liked the price. I decided to buy the car because it was real cheap and because I wanted to do some real engine work. When I bought the car it didn't run and the engine was REALLY dirty. The car had been sitting for a while and I wasn't really sure what was wrong with it. I decided I would take the whole thing apart and do an engine rebuild. So that is what I did.

Here's some pics. The paint is in bad shape. Some dings and nicks here and there but no rust on the body.

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I should have checked this out before I bought it. This is what I found when I took off the Lebra cover

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the mx-3 has a big rear

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This picture does not do the engine justice. It was MUCH dirtier than that.

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This is what I found when I took the head off. Can someone say "oil change please"? Makes me glad I did an engine rebuild. I had never seen sludge before this. Man, I'm not sure there could have been more. The machine shop said the head was in the tank for about a week straight.

Re: npspears - 94 RS

Posted: August 4th, 2008, 10:46 pm
by npspears
ok, almost done.

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I highly recommend valvoline carb cleaner. Haven't found a better carb cleaner.

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yeah that is rust. The car had been sitting a while apparently. The machine shop had to bore it out to .020.

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that's one dirty tranny. It's all clean now though.

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finally. The block is ready to go back in. Man that thing is heavy for a 1.6L.

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I highly recommend not doing it this way. Although I did it, it was unnecessarily hard. Get a engine hoist or an engine support.

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This is one of my favorite pics. I got smart and bought an engine support. This is the shot before the tranny went in.

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look at how much cleaner the head is. The machine shop had to shave off .027 so I couldn't put on the timing plate because the bolts wouldn't line up. Although the head was soaked for about a week there is still a little black on the bottom.

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the painted vc looks a whole lot better than the regular non-painted one. The paint was lighter than what I thought, but I kind of like it.

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Accessory belt on, timing on - I hope I timed it right. I'm pretty sure I did.

All in all, rebuilding an engine isn't that hard. Just takes a lot of time and some money. Although it looked like the previous owners never changed the oil the bearings were all standard. Just had to get a bore and hone and a tad bit shaved off of the head. I wonder if the engine is still non interference? Doing the timing wasn't as hard as I thought it would be. Had to take off the engine mount to put the belt on though which was a bummer. Putting the acc belts on was def. not as hard as I thought it would be.

What's left to do? I need to get the axles back in. Get a battery for it. Fill it up with fluids. Bleed the clutch and brakes along with new front brakes. Put the rad back in and do a few small things. Hopefully it will start up fine. More to come. Hopefully I will have this car for a long time. If you are thinking of doing an engine rebuild go for it. The hardest thing I had done before this was take off a throttle body which is pretty dang easy.

Re: npspears - 94 RS

Posted: August 4th, 2008, 10:55 pm
by npspears
I want to mention something.

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You can barely see it but there is a ground wire hiding behind the wiper spray hoses. It is not connected to anything. The car used to have an aftermarket cruise control installed and I think that what the ground wire went to. Does anybody know what the ground wire goes to? I searched but couldn't find any cut wires or anything it might have been connected to.

Re: npspears - 94 RS

Posted: August 4th, 2008, 11:20 pm
by mx-3_4evr
Nice! I like white MX-3s. Hey if you need an after market header, I got one and I'm selling it for $100 + shipping. You can check out the for sale section for it.

Re: npspears - 94 RS

Posted: August 5th, 2008, 7:23 pm
by miessau0
I've seen a few MX-3s around town but I don't recognize yours. Your engine looks exactly like mine did when I first bought mine. Good Luck.

Re: npspears - 94 RS

Posted: August 5th, 2008, 9:26 pm
by npspears
miessau0 wrote:I've seen a few MX-3s around town but I don't recognize yours. Your engine looks exactly like mine did when I first bought mine. Good Luck.
I'm about 40 miles outside knoxville plus I haven't even driven the car yet so that explains a few things.