First off, I was going to post this in "turbocharging your 1.8" but I figure it would do better as an altogether new post. <P>I'm glad I've pretty much stopped coming here. The dsmtuners forum is much friendlier. If someone posts something that has been said before or has somethign stupid (ex. can i turbo my RS? where can I buy an intake for my car?) to say then the post is closed and then the guy is ignored. No flaming, no hate, the person is just left alone to search. I was just going through and I see this new cockiness and rivalry on these boards and it is quite sad. I remember the good ol days when we were all wondering about "computerized NOS" during the whole F&F craze. You should never belittle someone because there is always someone better than you. Oh well, all good things eventually go to hell.<P>Now that my little personal thought is done I've decided to cover most of the forced induction questions. I plan on just typing for about 20 minutes straight and giving everyhting I know so bare with this if you can. This will be focused towards the 4 cylinder but most rules can apply to the KL series (probetalk would serve you much better though).<P>Turbo the RS<BR>Your little 1.6 is an amazing machine. It's hard to believe it but the B series motors are in most mazda cars. Our form shares closest with the 323 GTX and the Protege LX. So we will start with the basics:<P>Your stock engine is like the B6t or the BPT but there is one HUGE factor people often forget. The compression ratio. 9.0:1. That is considered HIGH in the world of turboes. The 323 GTX is 7.8:1 or 7.9:1. What does this mean? You aren't going to be pushing god amount levels of PSI. Your ideal setup will be to shoot for a good 7-11. Keep this in mind and don't go hoping for Supra/300ZX/DSM type STREETABLE levels of 20 PSI. It's just not happening. If you own and are racing an MX-3 I highly doubt it is a track only car (well, unless you have the fastest rotary powered machine in the world
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The best part is you can buy most in junk yard for about 80-100 dollars. A bit much and would be more for show.<BR>Mitsubishi Starion/ Chrysler Conquest intercooler. These are stock front mounts (size 9x?x3) taht can hold 18 PSI. And they are amazingly easy to work with because of hte 2.5 piping outlets all around.<BR>My personal choice: If you want the easy road the 323 but the Starion would give perfect protection. Anyhting more than $110 is a rip off. $110<P>Fuel injectors:<BR>You have 2 real choices here. The protege Familia (good luck finding a junked one...oh, and they are all in Japan or Australia) or the supercharged millinia ones I've recently heard about. They both should swap on just fine (not too sure about the millenia, again, it is from what I've heard)<BR>My personal Choice: I was going to go with the Familia's but the Millinia sounds better since it is a forced induction car already. Don't know where you will find a junked one, guess you have to consult the Mazda dealership on these. Got me for price. I'll just say $250 since it is a dealer. $250<P>Intercooler Piping:<BR>Home Depot or some truck supply store should become your best friend because you are going to get to know them over the next few weeks. If your going show then get some 2.5 stainless steel. But regular cheap rubber hose will work just as good. This guy has the right idea: <A HREF="
http://pages.cthome.net/gus/cooler.html" TARGET=_blank>
http://pages.cthome.net/gus/cooler.html</A> <BR>Yea, and he mentioans JCWhitney carrying it too. No I didn't steal this from him
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<BR>My personal choice: Cheap and effective piping. If you get super creative it will still be under $60. $65<P>Your oil cooler lines for the turbo can be from just about anything. When you pull the turbo from the car these should naturally be taken with it. Well, that is if the car has 120k or less miles on it. Anything more then order some from ANYWHERE. If you are going to go then go all out (steel braided)<BR>My personal choice: whatever comes with the turbo. free or $40<P>Boost controller:<BR>Here: <A HREF="
http://www.diamondstarmotorsport.com/turboparts.htm" TARGET=_blank>
http://www.diamondstarmotorsport.com/turboparts.htm</A> <BR>No. you want a what? An electornic greddy profec wazzamadoodle huh? Just shut up. You want to get a..zippit. This is the best boost controoler for your buck EVER. It is just $50 and it is good for 22 PSI without boost leak. And it is just $50. That is the price of a PS2 game. Anyway, buy this or buy the $80 hallman boost controller. I know it is a DSM link but Supras, 300Z's, Starions, hell, ANYONE on a budget gets it. It is better than most on the market (the hallman is a few bucks more but it is easier to adjust)<BR>My personal choice: The Joe P is on it's way to me as we speak. $50.<P>Fuel punp:<BR>Get the RX7 turbo II from a 2ng gen. Bolts right on. Oh, and it is $35 (what I paid for one) Or by mine for $20.<BR>$35-$50 for the average one and $20 for mine since I have no use for it.<P>We are almost done. Turbo, injectors, controller, lines, intercooler, exhaust manifold, piping....IT WILL RUN. Oh yea. The most important one to saving your car (well, next to the wastegate)<P>Blow Off Valve:<BR>Get the one off of a 90-94 Talon or Eclipse and crush it on a vice (there are many sites with the specs on how to do this, I'm not going to bother finding it) It's cheap, it holds 20 PSI, and it is CHEAP.<BR>My personal choice: from the junk yard there is no better. $30 for the BOV and $5 to crush it (what my local mechanic charged me but we are buddy buddy)<P>If you went the cheap easy route then you have spent $730. The expensive, true custom route yeileds a price tag of of $1040. Not too shabby. Now start spending money on all the stuff that is going to brake (ahem, axles, clutch, more axles, a pisont might go in the tuning process)<P>Oh, and to be on the safe side an AFC would not be a bad idea. How about instillation? I'll save that for another day (I'll probably post something tonight)
Elena, don't misunderstand. A pro isn't someone who sacrifices themselves for their job. That is just a fool.