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Re: Mi|<e - 94 RS BPT

Posted: September 26th, 2009, 6:45 pm
by 93vtecklr
HAhA ya whassup i got tein springs

Re: Mi|<e - 94 RS BPT

Posted: September 26th, 2009, 10:38 pm
by Mi|<E
Those are Eibach Pro Kit lowering springs on KYB struts.

I did the rear brakes too so I don't have to revisit any rear work for quite some
time after this:

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Re: Mi|<e - 94 RS BPT

Posted: October 2nd, 2009, 4:15 pm
by Mi|<E
Ive finally obtained the hardest piece to find for the project, a 28 spline kia
halfshaft.

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Now I can put the new transaxle, clutch, balljoints, front suspension and axles on
the car leaving me with the finish line in sight.

Re: Mi|<e - 94 RS BPT

Posted: October 8th, 2009, 12:35 am
by Mi|<E
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Re: Mi|<e - 94 RS BPT

Posted: October 9th, 2009, 12:28 am
by Mi|<E
So after trying to find information about the G series transmission, I came to the conclusion that there
is alot of info on how to dis/re assemble them. There isn't alot of info on how to reassemble the case. So
lets reassemble my case.

First thing to do is clean the mating surfaces and apply a nice thin layer of high temp silicon:

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Make sure the top of the reverse gear is pointing to the outside:

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Your case had better have the tranny fluid 'transfer piece / black thing ' already bolted on before you
drop it down:

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Find the shift rods, they like to wobble so pinch them together while you drop the case down from above:

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Once the case is on these bolts are extemely important to get in before fiddling with anything:

(You may have to pull up on the longer shift rod sticking out of the top of the case to get
this to line up right)
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The only other side note is make sure those copper washers are on there! The rest
is fairly self explained:

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And finally the reverse light sensor:
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Re: Mi|<e - 94 RS BPT

Posted: October 9th, 2009, 12:40 am
by Mi|<E
Heres a picto-how-to for the 5th gear:

First pic is cleaning off old gasket material with a plastic scraper (guitar pick)
so the aluminum isnt damaged. Its soft stuff.

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32mm and 27mm sockets for the stake nuts up top.

Re: Mi|<e - 94 RS BPT

Posted: October 15th, 2009, 12:04 am
by Mi|<E
Today I did a bunch of subframe painting and removed the old balljoints
from my hubs.

I also refurbed the RX-7 injectors:

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Re: Mi|<e - 94 RS BPT

Posted: October 15th, 2009, 9:44 pm
by Mi|<E
Old F series throw out bearing:
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New G series throw out bearing:
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Filled motor mounts:
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My subframe is black, not rust color:
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Re: Mi|<e - 94 RS BPT

Posted: October 19th, 2009, 8:26 am
by AndersonR
amazing job, man !!!

Re: Mi|<e - 94 RS BPT

Posted: October 19th, 2009, 10:35 pm
by Mi|<E
I got the flywheel back today, replaced the rear main while the tranny was off:

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Machined flywheel:

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And spec clutch:

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I used blue loctite so my nuts wouldn't fall off ;)

stopped short today because I injured my hand. Might get the tranny on
and front end assembled tomorrow.

Re: Mi|<e - 94 RS BPT

Posted: October 29th, 2009, 8:49 am
by RX8SE3P
Damn what a journey. I'm a V6 MX-3 guy but that's a fine 4CYL you done up there. Well done.

Re: Mi|<e - 94 RS BPT

Posted: October 29th, 2009, 5:31 pm
by drewhall07
looking good man. ill be doin the v6 to bp05/turbo swap soon. pickin up my 92 gs 2mrrw. can wait to start on it. :)

Re: Mi|<e - 94 RS BPT

Posted: November 2nd, 2009, 11:49 pm
by Mi|<E
Tranny is in, new suspension up front, new balljoints and tie rod ends.
And you can see those nice thick kia axles:

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Re: Mi|<e - 94 RS BPT

Posted: November 2nd, 2009, 11:53 pm
by 93vtecklr
Very meticulous, very detailed, very skilled in my eyes. Keep up the amazing work and preserve another one of these amazing machines!

Re: Mi|<e - 94 RS BPT

Posted: November 5th, 2009, 9:43 am
by Bumpysbro
man i remember when this project first started, car looks awesome. great work your doing bro :)